DigiPhusion

EDGE

Isomorphic Software-Defined Automation

Understanding the 1:1 structural and causal mapping between physical systems and software

Complete Architecture Overview

The DigiPhusion platform maintains an isomorphic relationship between physical automation equipment and software models. This enables simulation-before-deployment, hardware interchangeability, and deterministic control.

Isomorphic Software-Defined Automation Architecture - Complete system overview showing physical systems, digital twin core, and cloud/AI layer

Core Principles

1:1 Structural Mapping

Every physical device has exactly one software representation. The software hierarchy mirrors the physical hierarchy.

Physical World
Motor ↔ Motor Class
Drive ↔ Control Loop
Sensor ↔ Signal Type

Causal Relationships

The system models cause-and-effect, not just correlations. Rules encode physics and engineering constraints.

Causal Rules
IF temp > limit
THEN shutdown motor
(Not correlation)

Same Model Everywhere

Identical code runs on cloud (simulation), edge (real-time), and dashboard (monitoring). No translation layers.

Execution Modes
Cloud: Simulate
Edge: Execute
Dashboard: Monitor

System Layers

Physical System (Edge / Machines)

Motors, drives, sensors, robot arms, and other industrial automation equipment

Layer 1

Components

  • • Motors and actuators
  • • Drives and control hardware
  • • Sensors and feedback loops
  • • Robot arms and mechanical systems

Key Features

  • • Real-time I/O with kinematics models
  • • Hardware interchangeability (swap devices without code changes)
  • • Error state and exception handling
  • • Direct digital representation and control

Isomorphic Software Model (Digital Twin Core)

Software representations with state machines, physics models, and typed signals

Layer 2

Components

  • • Classes (Motor, Drive, Sensor)
  • • State Machines (Procedure, Operation, Phase)
  • • Physics Models (kinematics, dynamics)
  • • Typed Signals (with quality indicators)

Capabilities

  • • Simulation before deployment (validate changes)
  • • Preserved structure (sensor data, feedback loops)
  • • Real-time I/O with dynamic simulation
  • • Error state exception handling

Cloud & AI Layer (Advanced Analytics / Optimization)

Machine learning, optimization algorithms, and long-term data analysis

Layer 3

Components

  • • Machine Learning (ML) models
  • • Optimization algorithms
  • • Historical data storage
  • • Remote operations center

Safe AI Augmentation

  • • Data upload, analytics, learning
  • • Causality and timing preservation
  • • Secure data flow
  • • Optimized control strategies and updates

Digital Twins That Read & Control: Not just monitoring—the digital twins govern physical operations and respond to feedback. They maintain bidirectional control loops that ensure physical reality matches commanded state.

Key Benefits

Hardware Interchangeability

Decouple software from physical components. Swap motors, drives, or sensors without rewriting code—the isomorphic model adapts automatically.

Simulation Before Deployment

Test changes in virtual environments with high-fidelity physics before deploying to production. Catch issues early without risking equipment.

Intelligence Portability

The same control logic runs on edge devices, cloud servers, or local machines. Move workloads seamlessly based on latency, compute, or connectivity needs.

Deterministic Debugging

Replay production failures exactly in simulation. The isomorphic model preserves causality, making root cause analysis straightforward and reproducible.